The Math is Improving for Autonomous Trucks

By Joann Muller


After years of development, autonomous trucks are gaining traction across the Sunbelt, but the industry's next breakthrough is economic, not technical.

Why it matters: Large-scale adoption won't happen until driverless trucks become cheaper to operate than human-driven ones — an inflection point that could soon reshape freight logistics, labor and supply chains.

State of play: Goldman Sachs Research expects autonomous trucks to become cheaper per mile than human-driven trucks in 2028.

  • One AV company, Bot Auto, says its trucks are already cheaper than a human driver, at least on one route from Houston to Dallas.

The big picture: While robotaxis get most of the attention, autonomous trucking could be a bigger business.

  • In 2035, the global market for autonomous trucking will eclipse that of self-driving cabs — $560 billion vs. $415 billion — Goldman predicts.

  • In the U.S., the AV trucking market is projected to grow from $16 billion in 2030 to $105 billion in 2035.

The economics are shifting quickly, researchers say.

  • A regular class 8 semi-truck — the tractor, but not the trailer — costs about $200,000.

  • Autonomous technology — computers, sensors and software — adds roughly $125,000 to $150,000.

  • By 2035, those costs could fall to roughly $35,000 to $40,000 as hardware costs improve and production scales up, per Goldman's forecast.

Between the lines: For shipping companies, all that matters is lowering the total cost of operation, typically measured as cost per mile.

  • Costs include everything from monthly truck payments and insurance to fuel, maintenance, driver wages and tolls.

Zoom in: A human-driven truck today costs about $2.26 per mile on average, according to the American Transportation Research Institute.

  • An AV truck costs around $8.60 per mile today, per Goldman.

  • By 2035, however, the AV truck could cost as little as $2 per mile, the researchers project.

AV trucks have another advantage, too: They can drive all night, while human drivers are required to rest after 11 hours behind the wheel.

The latest: Xiaodi Hou has been obsessed with cost-per-mile since founding Bot Auto in 2023, after his previous AV trucking company, TuSimple, shuttered its U.S. operations and moved to China.

  • Bot delivered its first commercial load without a safety driver onboard last week for Ryan Transportation, a freight broker.

  • It's just one route, a 230-mile stretch between Houston and Dallas, but the math is encouraging, Hou, Bot's chief executive, said.

By the numbers: While the ordinary human-driven truck would cost $2.26 per mile to make the delivery, Bot's driverless truck completed the trip for $1.89 per mile — and collected revenue for the shipment that's equivalent to $2.70 per mile.

  • "We're reaching the tipping point where we can make money," Hou told Axios.

Reality check: The road ahead still has some bumps. Autonomous trucking companies still have to prove their rigs are safe for U.S. highways.

  • There are no special rules for autonomous trucks, so operators are self-certifying their safety.

  • Labor unions argue the technology will destroy jobs and isn't ready for prime time.

What we're watching: California just approved new rules clearing the way for AV trucks in that huge freight market, overcoming labor objections.

  • Congress, meanwhile, could write clearer rules for the industry later this year when it renews a major highway funding bill.

The bottom line: After years of delays, autonomous trucking may finally be on the verge of a breakthrough, including beating human drivers on cost.




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